Full Automatic Glass Bottle CSD Filling Machine
*We supply complete solution for the CSD filling plant ,including Water treatment system / Automatic depalletizer machine / Washing filling capping machine / High speed Beverage Mixing Machine / Code sprayer / Bottle warmer / Flat conveyor / Automatic labeling machine / Automatic film wrapping machine with carton tray / Automatic Palletizer system
Isobaric filling monoblock
Mechanical level filler for carbonated products in PET bottles, was designed adopting advanced technologies. It has an innovative design and is equipped with special features for both filling and moving the bottles, which guarantee great advantages in terms of performance and operating flexibility. The valve is also able to fill non-carbonated products.
Products that can be processed
- Carbonated mineral water and CSDs.
- Still water.
- Beer.
Output
Fillers with from 20 to 160 valves from 3,900 to 33,000 b/hour on 1.5 litres with CSD (13 °C)
Washing heads
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
Filling heads
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
Capping heads
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
RO water treatment system
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
Automatic depalletizer machine
Capacity:350-400 bottles/min
Suitable bottle diameter:50-90mm
Suitable bottle height:150-310mm
Bottle pull type:Automatic
Bottle output type:multi lines to one line
Pallet lift type:Automatic
Total power:5.5KW
Dimensional :8.3x4.5x3.2
Weight:4000kg
Bottle warmer
(1) Production Capacity: 20000b/h Diameter of cans: Φ30-60mm, Height: 90-260mm
(2)Time of spraying in first temperature zone:4 min
(3)Time of spraying in second temperature zone:4 min
(4)Time of spraying in third temperature zone:4 min
(5)Time of spraying in forth temperature zone:4 min
(6)Time of spraying in fifth temperature zone:4 min
(7)Speed of conveyor: 590~2950mm/min
(8)Power: 12kw
(9)Overall dimension: 10000×2100×1400mm
Flat conveyor
·The bottle belt is synchronously tracked with the host or the upstream and downstream equipment, which are connected to control system.
·The bottle does not fall, does not jam, and does not block during the conveying process.
·According to the user's needs, the buffer platform can be set in front of the labeling machine (the buffering time is usually about 1-2 minutes).
Drying machine
This machine installed after the filling machine, In order to dry the bottles which outside with some water drop, this machine is used to remove the water outside the bottle surface, the blowing capacity can be adjusted through the button.
Automatic labeling machine
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
PE film packaging machine
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
Automatic robot palletizer system
This plan is only applicable to the palletizing of your production line with 20-25 packages/min. Our company reserves the right to adjust the plan due to equipment improvement.
Palletizing products: film package/carton package
Robot: Fanuc M410(full layer palletizing)
Tray size: 1200x1100mm
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.
King Machine Company indtroducton:
1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.
Please feel free to contact with me:
Zhangjiagang King Machine Co.,Ltd
Add: NO.22 East Seven Road Donglai Town, Zhangjiagang City, Jiangsu Province, China
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